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Unlocking Right-Sized Paper Mailers in E-Commerce

Discover how right-sized paper mailers expand the next generation of e-commerce packaging. Learn how automation, heat seal coatings and on-demand packaging creation help reduce waste, improve logistics efficiency and support PPWR compliance.

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The next phase of right-sizing

E-commerce packaging is entering a new phase. Instead of selecting from predefined packaging formats, modern fulfillment centers increasingly create packaging tailored to each shipment in real time. AI-driven scanning systems determine the exact dimensions of an order, while automated equipment produces custom-fit packaging on demand.

For paper mailers, this is made possible by heat seal coated paper supplied in continuous rolls. Automated systems cut, fold and seal packaging in real time, enabling true right-sized packaging while reducing inventory complexity and improving operational efficiency.

As regulatory requirements continue to evolve, right-sized paper mailers offer a practical solution for e-commerce companies seeking to reduce empty space, improve material efficiency and support recyclability objectives. These advantages align closely with emerging PPWR requirements while supporting more efficient, automated fulfillment processes and a smarter packaging portfolio, where the most suitable format is selected for each shipment.

What you'll learn

How right-sizing is evolving from selecting to creating packaging on demand
When paper mailers are the right complement to corrugated boxes
How automation enables custom-fit packaging for every shipment
How right-sized packaging supports PPWR compliance goals
Why heat seal coatings are essential for automated paper mailer production

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Unlocking Right-Sized Paper Mailers in E-Commerce

Get access now

The next phase of right-sizing

What you'll learn

Related resources

AQUENCE HS – Expanding Possibilities in Paper Packaging

Advanced heat-sealable coatings support progress for sustainability by making it possible to swap plastic packaging for paper-based primary and secondary designs that are recyclable, food-compliant and suitable for high-speed processing.

E-commerce

E-commerce is booming and estimates indicate it will continue. Consumers want products to arrive quickly and safely while converters and distributors must maximize product efficiency

Packaging automation in e-commerce

Gain access to our white paper on packaging automation in e-commerce and discover insights into key challenges, right-sized packaging, the vital role of adhesives, as well as best practices, implementation strategies and a future outlook.

Looking for solutions? We can help

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