Henkel Adhesive Technologies

Henkel Adhesive Technologies

Services

BONDERITE® LineguardX, X+, and Process Control 200

Reliable remote monitoring and system control options that reduce costs and improve quality with BONDERITE® LineguardX services.

An individual in an industrial or manufacturing environment working on various parts

You need to accept cookies to play this video

What is BONDERITE® LineguardX

Optimize line efficiency and assess and uphold facility standards remotely with BONDERITE® LineguardX, a cloud-based monitoring system that elevates Manufacturing Operations Management (MOM) capabilities and enhances overall production efficiency.

By consolidating data into a user-friendly interface, LineguardX eliminates the laborious task of manually identifying data and specification parameters. With advanced chemical system monitoring and Statistical Process Control (SPC) software, it actively recommends enhancements for line and plant maintenance and sends early alerts about potential issues.

Car body in a production line sprayed with paint by a robot

Manufacturing process improvements

LineguardX ensures quality management and line efficiency for all users, be it line managers, quality assurance managers, or line operators. The user-friendly cloud-based LineguardX system surpasses traditional methods in effectiveness and ease and provides flexibility for the manufacturing team to access crucial information anytime, anywhere.

Graph showing the process improvements possible by using the BONDERITE LineguardX system. Focusing on the before and after of the system usage, it promises tighter control of line maintenance for customer requirements and process objectives. Visual display of the benefit of integrating the cloud-based software on a production or coating line.

Data analysis with unique remote monitoring system

LineguardX utilizes a number of SPC tools to swiftly identify and optimize coating system controls. The system monitors for trend violations, deviations, incorrect levels, and coating irregularities, triggering warnings and alarms. LineguardX  offers end-to-end visibility and closed-loop control for facility efficiency.

Why choose BONDERITE® LineguardX

LineguardX integrates Henkel's industry-leading chemical and manufacturing expertise and is an effective way to ensure quality management and line efficiency thanks to the cloud-based remote maintenance system software that can be used directly on your line or remotely for anytime monitoring on your devices.

Two scientists standing in the laboratory and discussing data from experiment together.

Benefits of the LineguardX smart manufacturing system

FAQ about BONDERITE® LineguardX

When considering an SPC System like LineguardX, many customers seek specific insights into how these systems directly enhance manufacturing productivity and efficiency. Here are answers to frequently asked questions:

Quality control is essential for manufacturing efficiency. LineguardX's remote monitoring system collects and analyzes data, simplifying line monitoring. Its innovative software offers precise information for efficient production line management.

With effective data collection and analysis capabilities, LineguardX enhances manufacturing operations management and improves your ability to control and monitor production output, reducing downtime, increasing productivity, and saving costs.

No, LineguardX is versatile and can be applied to various manufacturing lines with different line setups and manufacturing designs. To learn more about how LineguardX can benefit your specific needs, please use the contact form below, and we'll be delighted to provide further information.

The cost of LineguardX varies based on the size and type of application. It offers a cost-effective solution for monitoring production processes compared to hiring additional on-site personnel. For a more precise price quote, Henkel can arrange a consultation through the contact form below.

Industrial IoT monitoring enables users to collect and analyze data with an integrated statistical process control system. The key benefit of an IIoT system lies in its capacity for remote monitoring and predictive maintenance of production lines. With enhanced data analysis capabilities, Henkel's LineguardX helps increase the efficiency of your production lines.

Production line surveyor engineer working at hydraulic stamping press holding a laptop - Gettyimages #1326117474

What is BONDERITE® LineguardX+

BONDERITE® LineguardX+ offers the data analysis advantages of BONDERITE® LineguardX with the added capability of automated system control – either scheduled or on-demand with auto-calculated feed amounts.

Through the precise monitoring of bath parameters and automated control, even the smallest deviations can be immediately corrected – enabling a permanently optimized mix of chemicals in the process baths, enhancing pretreatment quality while substantially reducing resource consumption.

Working in metal processing factory. Metal parts being treated with zinc coating

Benefits of LineguardX+

TBD

System control capabilities 

LineguardX+ offers automated system control capabilities based on a continuous flow of measurement data. System control options include:

  • Automated chemical addition based on sensor or lab titration data 
  • Chemical addition based on statistical analysis 
  • Controlled overflow/counterflow
  • Automatic dump and recharge 
  • Measurement of chemical usage 
Application engineering at lab

Why choose BONDERITE® LineguardX+

In addition to offering data analysis to optimize your manufacturing production, BONDERITE® LineguardX+ provides automated chemical and system control to achieve additional process savings, improve part quality and reduce downtime. 

FAQ about BONDERITE® LineguardX+

When considering a system like LineguardX+, many customers seek specific insights into how these systems directly enhance manufacturing productivity and efficiency. Here are answers to frequently asked questions:

The cost varies depending on the size and type of application. LineguardX+ is designed as a cost-effective way to better monitor and control your production processes than hiring additional on-site people. Using the contact form below, Henkel can set up a consultation that can give you a more precise price quote.

Asian worker writing observations about the manufacturing process indoors

What is BONDERITE® Lineguard Process Control 200

Lineguard Process Control 200 measures data across the full range of bath variables. The measuring devices offer a modular structure with up to 4 sensing loops with control functions in one housing. The system is configurable for any combination of pH, temperature, conductivity, Redox and more.

BONDERITE® Lineguard Process Control 200 also offers automated system control in order to correct even the smallest deviations. As a result, the system enables a permanently optimized mix of chemicals in the process baths, enhancing pretreatment quality while substantially reducing resource consumption. 

Metal pieces hanging from hooks in a green surface treatment bath

System control capabilities 

Lineguard Process Control 200 offers automated system control capabilities based on continuous measurement data. System control options include: 

  • Automated chemical addition based on sensor or lab titration data 
  • Chemical addition based on statistical analysis 
  • Controlled overflow
  • Automatic dump and recharge 
  • Measurement of chemical usage 

Why choose BONDERITE® Process Control 200

In addition to offering data analysis to optimize your manufacturing production, BONDERITE®  Process Control 200 provides automated chemical and system control to achieve additional process savings, improve part quality and reduce downtime. 

two scientists are discussing the optimization of the design of industrial printed circuit boards, as well as the production of new-generation silicon microchips and semiconductors for computer parts.

FAQ about BONDERITE® Lineguard Process Control 200

When considering a system like Lineguard Process Control 200, many customers seek specific insights into how these systems directly enhance manufacturing productivity and efficiency. Here are answers to frequently asked questions:

Lineguard Process Control 200 uses a modular approach for system control with an added PLC to link each process together. LineguardX+ uses a PLC control and a web-based input site for complete access to the system. 

The cost varies depending on the size and type of application. Lineguard Process Control 200 is designed as a cost-effective way to better monitor and control your production processes than hiring additional on-site people. Using the contact form below, Henkel can set up a consultation that can give you a more precise price quote. 

Advantages of BONDERITE® LineguardX, X+, and Process Control 200

Hover over the spots to explore more information.

Woman reviews Henkel's remote maintenance system from home
Quality management
Icon of safety shield with check mark surrounded by a red circle represents high quality standards and a seal of approval

Lineguard Process Control 200 helps you be fully compliant and within product specs, improving product quality. 

Increase connectivity
Icon of speedometer pointing to full power surrounded by a red circle represents powerful material performance

Gives you your machine data in real time, reducing errors and increasing traceability across your data pool. 

Improve productivity
Icon of dollar symbol surrounded by a red circle and inside a red arrow circling represents total cost of ownership

Improves production line efficiency when you have all process parameters under statistical control. 

Specific advantages

LineguardX

...
Reduce downtime: the LineguardX smart monitoring system sends crucial messages and alerts, providing proactive signals to the system.

LineguardX+

...
Increase process savings by reducing chemical consumption and scrap rates, improving parts quality and performance.

Lineguard Process Control 200

...
Increase process savings by reducing chemical consumption and scrap rates, improving parts quality and performance.

Looking for solutions? We can help

Get in touch with our experts and start exploring advanced materials solutions today.

A man behind a computer with a headset.