Services
Reliable remote monitoring and system control options that reduce costs and improve quality with BONDERITE® LineguardX services.
Optimize line efficiency and assess and uphold facility standards remotely with BONDERITE® LineguardX, a cloud-based monitoring system that elevates Manufacturing Operations Management (MOM) capabilities and enhances overall production efficiency.
By consolidating data into a user-friendly interface, LineguardX eliminates the laborious task of manually identifying data and specification parameters. With advanced chemical system monitoring and Statistical Process Control (SPC) software, it actively recommends enhancements for line and plant maintenance and sends early alerts about potential issues.
LineguardX ensures quality management and line efficiency for all users, be it line managers, quality assurance managers, or line operators. The user-friendly cloud-based LineguardX system surpasses traditional methods in effectiveness and ease and provides flexibility for the manufacturing team to access crucial information anytime, anywhere.
LineguardX utilizes a number of SPC tools to swiftly identify and optimize coating system controls. The system monitors for trend violations, deviations, incorrect levels, and coating irregularities, triggering warnings and alarms. LineguardX offers end-to-end visibility and closed-loop control for facility efficiency.
LineguardX integrates Henkel's industry-leading chemical and manufacturing expertise and is an effective way to ensure quality management and line efficiency thanks to the cloud-based remote maintenance system software that can be used directly on your line or remotely for anytime monitoring on your devices.
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When considering an SPC System like LineguardX, many customers seek specific insights into how these systems directly enhance manufacturing productivity and efficiency. Here are answers to frequently asked questions:
Quality control is essential for manufacturing efficiency. LineguardX's remote monitoring system collects and analyzes data, simplifying line monitoring. Its innovative software offers precise information for efficient production line management.
With effective data collection and analysis capabilities, LineguardX enhances manufacturing operations management and improves your ability to control and monitor production output, reducing downtime, increasing productivity, and saving costs.
No, LineguardX is versatile and can be applied to various manufacturing lines with different line setups and manufacturing designs. To learn more about how LineguardX can benefit your specific needs, please use the contact form below, and we'll be delighted to provide further information.
The cost of LineguardX varies based on the size and type of application. It offers a cost-effective solution for monitoring production processes compared to hiring additional on-site personnel. For a more precise price quote, Henkel can arrange a consultation through the contact form below.
Industrial IoT monitoring enables users to collect and analyze data with an integrated statistical process control system. The key benefit of an IIoT system lies in its capacity for remote monitoring and predictive maintenance of production lines. With enhanced data analysis capabilities, Henkel's LineguardX helps increase the efficiency of your production lines.
BONDERITE® LineguardX+ offers the data analysis advantages of BONDERITE® LineguardX with the added capability of automated system control – either scheduled or on-demand with auto-calculated feed amounts.
Through the precise monitoring of bath parameters and automated control, even the smallest deviations can be immediately corrected – enabling a permanently optimized mix of chemicals in the process baths, enhancing pretreatment quality while substantially reducing resource consumption.
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LineguardX+ offers automated system control capabilities based on a continuous flow of measurement data. System control options include:
- Automated chemical addition based on sensor or lab titration data
- Chemical addition based on statistical analysis
- Controlled overflow/counterflow
- Automatic dump and recharge
- Measurement of chemical usage
In addition to offering data analysis to optimize your manufacturing production, BONDERITE® LineguardX+ provides automated chemical and system control to achieve additional process savings, improve part quality and reduce downtime.
When considering a system like LineguardX+, many customers seek specific insights into how these systems directly enhance manufacturing productivity and efficiency. Here are answers to frequently asked questions:
The cost varies depending on the size and type of application. LineguardX+ is designed as a cost-effective way to better monitor and control your production processes than hiring additional on-site people. Using the contact form below, Henkel can set up a consultation that can give you a more precise price quote.
Lineguard Process Control 200 measures data across the full range of bath variables. The measuring devices offer a modular structure with up to 4 sensing loops with control functions in one housing. The system is configurable for any combination of pH, temperature, conductivity, Redox and more.
BONDERITE® Lineguard Process Control 200 also offers automated system control in order to correct even the smallest deviations. As a result, the system enables a permanently optimized mix of chemicals in the process baths, enhancing pretreatment quality while substantially reducing resource consumption.
Lineguard Process Control 200 offers automated system control capabilities based on continuous measurement data. System control options include:
- Automated chemical addition based on sensor or lab titration data
- Chemical addition based on statistical analysis
- Controlled overflow
- Automatic dump and recharge
- Measurement of chemical usage
In addition to offering data analysis to optimize your manufacturing production, BONDERITE® Process Control 200 provides automated chemical and system control to achieve additional process savings, improve part quality and reduce downtime.
When considering a system like Lineguard Process Control 200, many customers seek specific insights into how these systems directly enhance manufacturing productivity and efficiency. Here are answers to frequently asked questions:
Lineguard Process Control 200 uses a modular approach for system control with an added PLC to link each process together. LineguardX+ uses a PLC control and a web-based input site for complete access to the system.
The cost varies depending on the size and type of application. Lineguard Process Control 200 is designed as a cost-effective way to better monitor and control your production processes than hiring additional on-site people. Using the contact form below, Henkel can set up a consultation that can give you a more precise price quote.
Hover over the spots to explore more information.
Lineguard Process Control 200 helps you be fully compliant and within product specs, improving product quality.
Gives you your machine data in real time, reducing errors and increasing traceability across your data pool.
Improves production line efficiency when you have all process parameters under statistical control.
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