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Henkel Adhesive Technologies

Henkel Adhesive Technologies

Industrial automation

Groundbreaking industrial automation technologies and the advancement of Industry 4.0 are changing modern industrial processes. As AI, machine learning, robotics, and IIoT move mainstream, electronics play a big role, enabling complex systems and meeting high performance and reliability demands. That makes advanced materials crucial—to dissipate heat, protect electronics in harsh environments, secure components, and deliver electrical integrity. 

Photo of robotic arms working in a factory

At a glance

70%

of industrial electricity

...
Is used by motor systems. Optimized motor drives and controllers help reduce energy consumption.

20.6%

CAGR 2022-2026

...

Expected growth rate of Industry 4.0.

PCB*

performance and longevity

...

Are positively impacted by effective thermal management.

Trends driving industrial automation

Balancing the demands of next-gen industrial manufacturing, increasing power consumption, and evolving consumer needs, mandates innovation. Learn how Henkel is helping organizations achieve that balance with efficiency, productivity, and sustainability.

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Resources

  • This image shows automation robot arms in car factory.

    Materials for next generation industrial automation

    Explore the future of industrial automation with Henkel! Our high-performance materials ensure precision, durability, and resilience in the evolving Industry 4.0 landscape.
    ...
  • This image shows industrial complex with smart factory icons.

    Realizing the promise of industry 4.0

    Explore the transformative potential of Industry 4.0 in manufacturing, as this white paper delves into the indisputable advantages, implementation strategies, and the promising impact on profitability and sustainability.
    ...
  • This is a teaser image of whitepaper sustainability in motion

    Sustainability in motion

    Explore how prioritizing sustainability across organizational levels, specifically in motor and drive efficiency, leads to substantial energy conservation and compliance with global standards.
    ...

Applications

This is an image of a variable frequency drive exploded with hotspots
Conformal Coating

LOCTITE® conformal coating materials safeguard printed circuit boards and sensitive components against harsh environments, ensuring reliable, long-term operation and high-throughput, environmentally-responsible manufacturing.

Staking Adhesive

Formulated for a wide variety of component securing applications. Excellent adhesion to a wide range of surface materials. Enhances mechanical and structural integrity.

Phase Change Material

A pre-applied material, provides good heat dissipation and electrical isolation. Excellent mess-free alternative to thermal grease. Multiple formats (film or paste) and application methods (manual or automated). Long-term integrity, thin bond lines and no mess and no pump out over time.

Gasketing

Gasketing solutions ensure intact and leak-free seals and resistance to high temperatures, pressure, and vibrations. Perform under extreme conditions whether it be high pressure or high temperature applications.

AC drives

AC drives significantly improve motor efficiency and are increasingly complex in design, assembly, and manufacturing. To ensure AC drive performance, conformal coatings protect electronics against harsh environments, staking adhesives secure applications, and phase change materials support heat dissipation and electrical isolation.

This is an image of a dc drive exploded with hotspots
Threadlocker

Single-component liquid adhesives that secure nuts, bolts and threaded fasteners. Eliminate the inherent flaws that allow for loosening in threads.

Conformal coating

LOCTITE® conformal coating materials safeguard printed circuit boards and sensitive components against harsh environments, ensuring reliable, long-term operation and high-throughput, environmentally-responsible manufacturing.

Staking adhesives

Formulated for a wide variety of component securing applications. Excellent adhesion to a wide range of surface materials. Enhances mechanical and structural integrity.

Phase change material

A pre-applied material, provides good heat dissipation and electrical isolation. Excellent mess-free alternative to thermal grease. Multiple formats (film or paste) and application methods (manual or automated). Long-term integrity, thin bond lines and no mess and no pump out over time.

Gasketing

Gasketing solutions ensure intact and leak-free seals and resistance to high temperatures, pressure, and vibrations. Perform under extreme conditions whether it be high pressure or high temperature applications.

DC drives

The greater functionality and higher power densities of DC drives depend on advanced materials to ensure high performance and reliability. Advanced materials do this by eliminating heat, providing environmental protection, and securing adhesion across a wide variety of materials and components. Threadlockers and gasketing materials ensure intact, leak-free seals and resistance to high temperatures, pressure, and vibrations. 

This is an image of a servo drive from a top view with hotspots
Conformal coating

LOCTITE® conformal coating materials safeguard printed circuit boards and sensitive components against harsh environments, ensuring reliable, long-term operation and high-throughput, environmentally-responsible manufacturing.

Phase change material

A pre-applied material, provides good heat dissipation and electrical isolation. Excellent mess-free alternative to thermal grease. Multiple formats (film or paste) and application methods (manual or automated). Long-term integrity, thin bond lines and no mess and no pump out over time.

Staking adhesives

Formulated for a wide variety of component securing applications. Excellent adhesion to a wide range of surface materials. Enhances mechanical and structural integrity.

Potting

A liquid hardenable material, available as one or two component system. Encapsulate and insulate from environmental effects and improve reliability.

Servo drives

Servo drive performance and reliability benefits from advanced materials solutions. Potting solutions encapsulate and insulate from environmental effects, staking adhesives secure a wide range of component types and materials, and conformal coatings protect printed circuit boards and electrical components.

This is an image of a motor controller exploded with hotspots
Gasketing

Gasketing solutions ensure intact and leak-free seals and resistance to high temperatures, pressure, and vibrations. Perform under extreme conditions whether it be high pressure or high temperature applications.

Threadlocker

Single-component liquid adhesives that secure nuts, bolts and threaded fasteners. Eliminate the inherent flaws that allow for loosening in threads.

Staking adhesives

Formulated for a wide variety of component securing applications. Excellent adhesion to a wide range of surface materials. Enhances mechanical and structural integrity.

Thermal interface materials

With high thermal conductivity for maximum heat dissipation, conformability for low stress, low volatility and silicone-free chemistries to limit outgassing concerns, thermal management materials from Henkel in pad, liquid, gel and phase change formulations offer a solution for any heat-producing application within motor control systems.

Motor controllers

Motor controllers are vital to managing torque and speed and reducing motor energy consumption. Advanced materials bolster motor controller performance and reliability via thermal interface materials in pad, liquid, gel, and phase change formulations, staking adhesives for excellent adhesion, gasketing solutions for leak-free seals and resistance to temperature, pressure, and vibration, and threadlocker adhesives.

This is an image of a programmable logic controller exploded with hotspots
Staking adhesives

Formulated for a wide variety of component securing applications. Excellent adhesion to a wide range of surface materials. Enhances mechanical and structural integrity.

Thermal interface materials

With high thermal conductivity for maximum heat dissipation, conformability for low stress, low volatility and silicone-free chemistries to limit outgassing concerns, thermal management materials from Henkel in pad, liquid, gel and phase change formulations offer a solution for any heat-producing application within motor control systems.

Conformal coating

LOCTITE® conformal coating materials safeguard printed circuit boards and sensitive components against harsh environments, ensuring reliable, long-term operation and high-throughput, environmentally-responsible manufacturing.

Gasketing

Gasketing solutions ensure intact and leak-free seals and resistance to high temperatures, pressure, and vibrations. Perform under extreme conditions whether it be high pressure or high temperature applications.

Programmable logic controllers (PLCs)

PLCs perform highly sophisticated computations and communications that automate electromechanical processes. Advanced materials help manage high thermal loads, bond materials, and protect against dust, contamination, and moisture ingress to bolster performance and reliability. 

Teardown image of Electronically Commutated Motor (ECM)
Magnet bonding

Using electric motor adhesives for magnet bonding reduces parts and lowers costs by replacing the need for mechanical fasteners and allows for smaller, more compact designs. Furthermore, Henkel’s range of electric motor magnet adhesives lower tolerances by filling gaps between the stator and magnet as well as the rotor to magnets.

Retaining

Retaining compounds are ideal for use for bonding cylindrical fitting parts in electric motor housing where disassembly may be required for servicing operations. Retaining electric motor housing material compounds increase the torque load transfer of existing designs and provides an even distribution of load and stresses. Retaining compounds are also used to hold rotors to electric motor shafts. Henkel’s range of medium or high strength retaining compounds also help to reduce loosening and leakage caused by shock or vibration.

Threadlocking

Threadlocking helps seal and protect threads from liquids and gasses, as well as eliminates bolt loosening caused by vibration or thermal cycling stresses. Our high-quality threadlocker materials help to maintain the proper clamp load over the life of the motor.

Potting

Potting compounds ensure electric motor reliability by providing electric motor thermal protection from environment effect by encapsulating and insulating components. The electric motor thermal management material protects components against impact, vibrations, thermal shocks, moisture, and dust. Our non-corrosive potting compounds increase motor efficiency and are ideal for electric motor thermal switches and connectors. Using electric motor thermal protection reduces temperature hotspots and results in better temperature distribution and, therefore, increased motor reliability.

Gasketing/Sealing

Henkel’s range of chemical resistant gasketing sealants fill gaps and provide a flexible seal that will not tear or disintegrate over time. Using a liquid gasketing sealant reduces overall material costs and eliminates manual assembly of conventional cut gaskets. Liquid thread sealing materials provide chemical resistance and seal threads against industrial liquid and gas leaks. Our range of thread sealing products prevent corrosion and are available in low- and full-pressure seal formulations.

Thermal interface materials

Modern-day motor drives are integrating more complex power devices to manage growing energy efficiency requirements, requiring a thermal interface material (TIM) to manage new performance challenges and higher power densities. Our thermal interface materials provide robust regulation of operational heat dissipation for consistent, long-term performance.

Electric motors

Electric motors must be manufactured with increased durability, lower costs, and greater motor efficiency. Advanced materials help by providing electric motor adhesives, industrial sealants, thermal management materials, and functional coatings to deliver maximum motor reliability and cost-effective production.

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