Metal processing solutions enable next-generation vehicle manufacturing across the value chain, from molten metal to final component.
Explore our versatile range of products for automotive lubricants, metalworking fluids, cleaners and surface treatment. We offer a broad choice of products to match all types of application requirements. Visit our e-Catalog to explore all the different types of solutions available.
Boron or bactericide
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BONDERITE DualCys Technology can be recycled through automatic dosing into machining fluid emulsion to reduce waste, water, product consumption and CO2 emissions.
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Reduction in sludge
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TecTalis Thin-film Process powered by BONDERITE significantly decreases sludge generation compared to a standard zinc phosphate process.
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Increase in tool life
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BONDERITE PULS Process lowers friction and improves lubricity during automotive cold forming.
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Henkel offers a broad portfolio of cleaning, lubricant and surface treatment solutions for the entire BEV value chain. Watch as we provide an animated look at key solutions, including lubricants for aluminum gigascasting, neutral cleaners for part cleanliness and surface treatment for reduced sludge generation, water and energy use.
Automotive OEMs and suppliers are working to meet competing needs in today's vehicle market. From reducing vehicle weight through introducing lightweight metals, such as aluminum, to identifying ways to streamline production processes, vehicle manufacturers are looking for solutions that meet all of these needs and more.
Our OEM-approved etch-passivation process, BONDERITE M-NT 2040 R2, is a chromium-free metal pretreatment process used for aluminum battery housings. The process combines etching and passivation into one step, while eliminating a rinse stage - reducing processing steps from eight to six. Resulting surface conditions are stable and corrosion resistant, preventing re-oxidation and re-passivation for 4-12 weeks - providing an extended storage period before welding and bonding operations.
Robust portfolio of sustainable solutions, including boron-free processing fluids, neutral pickling, surface treatment to reduce sludge and remote monitoring for quality management and line efficiency.
Reduce CO2 emissions by cutting direct energy demand with thin-film TecTalis process powered by BONDERITE®.
Ambient conversion coating bath temperatures, process efficiencies and line compatibility work together to reduce energy consumption and promote manufacturing sustainability.
Technical expertise & market-leading formulations
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Leveraging over 60+ years' expertise, Henkel's automotive team delivers unparalleled global application and process knowledge.
More efficient processes
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Enhance efficiency and productivity through automated dosing and process monitoring systems for streamlined operations.
Ensure robust processes with short cycles & extended tool life
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Enhance metal forming processes with BONDERITE lubricants, ensuring optimal die protection and efficient production rates.
Reduce coolant consumption up to 70 percent
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Minimize coolant use, enhance tool life, ensure part cleanliness with Henkel's machining fluids meeting environmental standards.
Use less energy and reduce waste
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Maximize corrosion protection, minimize energy, waste, and water usage with our surface treatment solutions.
Save costs
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Reduces costs due by reducing the need for frequent reapplication and minimizing downtime for lubrication maintenance.
Henkel's Surface Treatment and Cleaners & Lubricants business for automotive components offers process solutions across the value chain, from liquid metal to final part. Our robust process expertise is available globally, enabling customers around the world to effectively use our products with stable, quality results.
- Reducing Wastewater with Lineguard
- Cold Forming with BONDERITE PULS Process
- TecTalis Thin-Film Process
- Two-Step Process
A tier 1 automotive supplier recognized that manually adjust water valves for continous overflow was inefficient and imprecise. Henkel's cloud-based monitoring system, Lineguard, replaced the water valves to automate water usage. As a result, the supplier improved rinse quality and reduced water consumption on an annual basis.
While well established, traditional metal cold forming processes have drawbacks, including high acid usage, energy consumption and phosphate sludge. BONDERITE PULS operates at room temperature to reduce energy use and eliminates up to six tons of sludge per year, reducing cleaner and disposal costs.
The TecTalis Thin-Film Process powered by BONDERITE® reduces CO2, energy consumption, and water usage. It offers 100% elimination of heavy metals like nickel, manganese, or zinc phosphate and virtual elimination of sludge. The TecTalis Process is compatible with all substrates and existing process lines, making for an easy transition to more sustainable metal pretreatment.
The use of aluminum is increasing as OEM and manufacturers continue to mix metals and reduce the weight of vehicles while maintaining federal safety standards. For the metal pretreatment process of these lightweight and mixed metal substrates, Henkel has developed our innovative Zinc Phosphate Two-Step Process, giving you higher better process efficiency, technical performance, and sustainability.
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