State-of-the-art hot melt adhesive combined with auto-feed system for safe and efficient delivery.
Keeping up with changing consumer demand requires products and systems with the ability to adapt to changing manufacturing needs. Fast-moving consumer goods use hot melt adhesives to keep production lines running at higher speeds for a variety of bonding needs. The challenge is keeping a steady flow of adhesive to the production lines without increasing manpower or experiencing changes in adhesive temperature or overfilling hot melt tanks.
Some of the most challenging consumer products are related to personal hygiene applications. The product construction includes multiple substrates, from non-woven materials to plastic barriers, and it can be challenging to find the right mix of products. In addition, consumers demand absorbency, softness, low odour and discreetness, which adds another layer of complexity. Both large and small brand owners agree that the top priority for personal hygiene applications is quality and safety.
Henkel offers customers Easyflow® to solve their production challenges. Built around an innovative hot melt adhesive formulation, Easyflow® sets a new standard in process performance and efficiency.
Easyflow® is a patented adhesive delivered in small, non-sticky, and easy-to-handle mini chubs. The protective coating does not compromise application or end-performance and is 100% compatible with the adhesive. The unique form enables automatic feeding into hot melt tanks, improving production line efficiency while minimizing downtime and material handling.
The Easyflow® mini chubs are conveyed by air from a reusable bag into hot melt tanks and applied onto the nonwoven substrate. The adhesive is designed to be stored away from the line, avoiding manual handling. Easyflow® offers a complete solution with flexible equipment configurations to meet the unique requirements and space constaints of each manufacturer.
Jeremy NOEL, Adhesive Manager, Celluloses de Brocéliande
Production line operators have many tasks to accomplish during each shift. Troubleshooting common hot melt adhesive challenges—from char formation and tank levels to poor substrate coverage and adhesive bleed-through—should not be consuming excessive amounts of time. Production efficiency is a balance of good processes and well-suited materials. For personal hygiene applications, understanding the hot melt adhesive characteristics and performance is important to eliminate common process challenges. Easyflow® is designed to work efficiently and avoid these issues.
Easyflow® brings three main benefits for consumer goods manufacturers to keep productions lines moving and reduce downtime. The unique product form helps establish a robust production line to support improved efficiency, resolve application issues and make it easier for line operators.
Eliminating manual handling of hot melt adhesive tank filling in personal hygiene applications is an easy way to increase efficiency and offer a cleaner and safer work environment for employees.
Improving how the hot melt adhesive equipment operates keeps production moving and results in less maintenance. Easyflow® preserves the heat history and doesn't experience the temperature fluctuations of other hot melt adhesives.
External pollutants can impact the performance of the hot melt adhesive and associated equipment. The Easyflow® closed system requires less maintenance and reduced downtime.
Knowing the basic safety precautions when working with hot melt adhesives is important to keep line operators safe. Changes in shifts and the arrival of new employees leaves room for errors or omissions. An important part of safety is keeping the equipment well maintained and the production area clear of debris and melted adhesive. The fast production lines for personal hygiene applications require the equipment to be maintained and the adhesive closely monitored to avoid contamination in the hot melt adhesive tanks.
Easyflow® is designed to integrate into a hot melt adhesive auto-feed system which is closed to eliminate contaminants. The auto-feed feature improves the safety of production line operators by eliminating manual handling of hot melt adhesive and exposure to the high temperatures. When manufacturing personal hygiene products, it supports a cleaner and safer working environment. Additionally, the closed system avoids contaminants in the system and reduces maintenance on the equipment with improved uptime for production.
Easyflow® combines three unique features to increase operational efficiency for personal hygiene applications. The new melt-on-demand adhesive form enables auto-feeding within a closed system and results in:
- Reduced risks and manual product handling for operators
- Decreased operating costs
- Improved quality and output
Our mini chubs set a new standard in performance and efficiency. Learn how our mini chubs can make a big difference in your production lines.
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