Automation is shaping the future of packaging. With global parcel volumes expected to reach 266 billion shipments by 2026, both manufacturers and retailers face rising demands – and new opportunities.
Henkel's hot melt adhesive solutions are designed to support efficient and reliable automated right-sized packaging.
Want to improve your packaging in terms of speed, safety and sustainability? We support you with process expertise, automation know-how, and the right adhesive solutions.
With our Technomelt E-COM portfolio, you can:
- Reduce material use & packaging waste
- Speed up your operations & ensure secure deliveries
- Improve the unboxing experience & meet sustainability goals
- Rely on global support & strong machine integration
... so you can deliver your best.
Speeding up processes
Automated right-sizing eliminates manual packing steps and increases throughput.
Saving costs
Smaller packages mean less material and lower shipping fees.
Improving sustainability
Less waste and optimized transport reduce environmental impact.
Less waste, more efficiency: Right-sized packaging is the smart way to ship. By tailoring each package to fit its contents perfectly, businesses reduce material use, cut shipping costs, and improve overall efficiency.
The short film illustrates in detail how right-sized packaging is implemented.
Interested in learning more? Our white paper on right-sized packaging offers a deeper look into the topic.
Want to learn how Technomelt® E-COM can help reduce energy consumption and boost production efficiency?
Download our case study for in-depth insights and get in touch to talk about your packaging process.
Right-sized packaging works by automatically adapting the package size to the product dimensions. Scanning and automation technology create boxes or mailers that fit the product more precisely, reducing empty space and the need for void fill materials.
Right-sized packaging can help save packaging material, reduce shipping costs, increase process efficiency through full automation, and improve the unboxing experience for end customers. At the same time, it supports companies in reducing packaging waste and transport-related emissions.
By creating packaging that fits the product more precisely, right-sized packaging can reduce shipment weight and volume. This helps improve transport utilization and can lower both packaging material and shipping costs.
Right-sized packaging can reduce the carbon footprint by lowering material use, reducing void fill, and improving transport efficiency. Henkel’s hot melt solutions for e-commerce packaging, TECHNOMELT E-COM G4 ECO and TECHNOMELT E-COM G5 ECO COOL, can further support more sustainable packaging concepts through a reduced cradle-to-gate CO₂ footprint. G5 ECO COOL also enables lower processing temperatures.
Adhesives are an important part of automated packaging processes. They provide secure package closure, support high processing speeds, and contribute to efficient and reliable packaging production.
Hot melt adhesives are thermoplastic adhesives that are applied in molten form and set as they cool. Compared with tape, they enable automated processing without roll changes, reduce material use, and can support the recyclability of paper-based packaging. They also integrate efficiently into automated packaging lines and provide secure closure.
Requirements depend on the packaging material, process speed, and logistics chain. Key criteria include reliable adhesion, high process reliability, compatibility with the substrates used, efficient processing, and support for sustainability and recycling targets.
The selection should be based on factors such as packaging material, machine configuration, ambient conditions, performance requirements, and sustainability goals. A technical assessment under real production conditions helps identify the optimal solution.
Yes. TECHNOMELT E-COM is designed for use on automated right-sized packaging machines and supports reliable package closure at high processing speeds. Because machine setup, packaging format, and production conditions can vary, a technical assessment helps confirm the best adhesive setup for your specific process.
Yes. TECHNOMELT E-COM is suitable for common hot melt application systems used in automated packaging lines. It is developed for reliable melting, dispensing, and application performance. The final adhesive choice should consider the application system, nozzle setup, operating temperature, and production environment.
Yes. TECHNOMELT E-COM has been tested on a wide range of corrugated board grades and paper-based substrates. Because board structure, coating, recycled content, and surface properties can influence adhesion, the adhesive should be selected based on the specific substrate and packaging application.
TECHNOMELT E-COM products have been tested for compatibility with established paper recycling processes. When applied in line with EPRC industry standards, they support the recyclability of paper-based packaging. Using adhesive instead of additional plastic or paper tapes can reduce material use and support recycling-oriented packaging design.
The PPWR (Packaging and Packaging Waste Regulation) sets requirements for packaging and its circularity within the European Union. TECHNOMELT E-COM supports packaging manufacturers and brands in implementing recycling-oriented packaging concepts. However, PPWR compliance must always be assessed at the level of the complete packaging solution.
E-commerce packaging is generally used as secondary or tertiary packaging and does not come into direct contact with food. For many e-commerce applications, food-contact compliance under EU Regulation 1935/2004 is therefore not decisive. However, requirements may vary depending on the packaging structure and application. Our experts will be happy to assess your specific use case and support you in selecting the right adhesive solution.
Get in touch with our experts and start exploring advanced materials solutions today.