Düsseldorf, Germany — Sustainability is a task for the entire packaging industry, regardless of one's place in the value chain. As a leader in adhesive technologies, Henkel is committed to actively supporting a circular economy by making it possible to return high-quality materials into the loop after use, turning waste back into valuable resources. The adhesives used in packages typically make up no more than five percent of the total weight, yet, their properties can actually make the difference when it comes to the overall recyclability of the material. With its new RE range that is "designed for recycling", Henkel is introducing a range of adhesives and coatings that both improve the recyclability of flexible packaging and make it possible to use recycled content in new packaging.
Together with its partners ExxonMobil, Borealis and Saperatec, Henkel's experts are excited to present their new solutions for packaging applications at the K trade fair on 16 to 23 October 2019 in Düsseldorf, Germany.
As an integral player in the packaging value chain, Henkel is dedicated to driving innovations for more sustainability in production and packaging. Additionally, Henkel is a brand owner itself, with first-hand experience of the industry's needs.
"With this dual role, we are able to leverage our vast experience and know-how. We can actively shape the future of a circular economy by evolving the recycling processes together with various partners across the value chain. We are able to test new adhesive solutions directly with our own consumer products to show what they are capable of," says Lapaj. "Therefore, Henkel RE adhesives and coatings are designed particularly with recycling in mind, as they are able to effectively bond multiple compatible layers and have excellent mechanical recycling properties."
This material compatibility is central to achieve the optimal result in different recycling processes. The new Henkel RE adhesive range can even be used in a closed-loop recycling process for flexible packaging.
The solvent-free adhesives and coatings of the RE range are highly suitable for recycling and bonding of recycled plastic films. At the same time, they give excellent results at efficient machine speed, optimal ink compatibility for high-quality printing, high initial tack and room-temperature curing. This range of adhesives also improves the quality of recycling of materials at every step of the value chain.
The RE adhesives are already in use in different industry pilot projects, showing positive results that underscore their applicability. In partnership with well-known companies and startups, Henkel is excited to present clear examples for more sustainable packaging and recycling.
Partnering with raw-material supplier ExxonMobil, Henkel has developed a full PE laminated stand-up pouch (SUP) that can be recycled and reused to create new SUPs. The new SUP packages contain up to 30 percent recycled SUP content themselves, including recycled adhesive, and offer performance that is on a par with existing packaging. This solution particularly addresses the issues of the recyclability of conventional mono-material laminates, especially when it comes to maintaining the quality of the product partly made out of post-industrial recyclate.
In addition to the adhesive products, Henkel shows its commitment to facilitating sustainable packaging with the EasyD4R software tool. The software can help to evaluate the recyclability of packaging based on its components such as basic materials, closures, labels or colours. For all materials in question, the tool uses information on the suitability for identification during sorting, and for processing during recycling. On this basis, EasyD4R shows clear results displayed on a traffic-light evaluation system: It displays information on the recyclability of each design as a percentage, and the material combinations which can be optimised for recycling.
The tool is applicable worldwide and the renowned Fraunhofer Institute for Environmental, Safety and Energy Technology confirms its functionality, based on independent tests. As of now, interested corporations, organisations and experts can download the EasyD4R recyclability evaluation tool free of charge on the Henkel website under www.henkel.com/easyd4r.
More information on Henkel's approach to sustainability can be found on the company's dedicated website be-more-sustainable.com. Henkel's experts are happy to discuss the possibilities of the circular economy solutions at the stands of their partners ExxonMobil and Borealis at the K trade fair. Connect with the team via bemore.sustainable@henkel.com.
To reach the goal of sustainable production and consumption, Henkel shares its knowledge on sustainable packaging and the circular economy. We see it as one of our responsibilities to bring together all members of the value chain to help facilitate a circular economy. Our ultimate goal is to protect very valuable resources and therefore help to lay the basis for the protection of our environment. Hence we are very eager to provide new solutions that allow us to use plastics more sustainably.
Dennis Bankmann, Global Business Development Manager for Circular Economy at Henkel Adhesive Technologies.
Partnering with raw-material supplier ExxonMobil, Henkel has developed a full PE laminated stand-up pouch (SUP) that can be recycled and reused to create new SUPs. The new SUP packages contain up to 30 percent recycled SUP content themselves, including recycled adhesive, and offer performance that is on a par with existing packaging. This solution particularly addresses the issues of the recyclability of conventional mono-material laminates, especially when it comes to maintaining the quality of the product partly made out of post-industrial recyclate.
Another promising project is presented together with Borealis. The project features a mono-material pouch with high recycling compatibility and up to 35 percent post-consumer recyclate content. Borealis and Henkel worked closely together to specifically design this packaging with recyclate as a raw material and with high suitability for the recycling process after use. This pouch is intended for use in Henkel's range of Persil detergent powders in selected regions.
Borealis and Henkel are also working on a pilot for a full PE laminate stand-up pouch that contains both virgin and recycled ingredients with 35 percent post-consumer recycled low density polyethylene (r-LDPE). The prototype is currently being developed and tested by a value chain consortium, with each partner contributing their respective expertise and experience to ensure joint success.
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