Case study

Automation-friendly liquid gap filler delivers on thermal control

Learn how a manufacturer of a power converter used thermal management materials to create a more efficient product.

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A visual example of thermal management materials on a chip set.

Customer challenge

The customer’s new design for a DC-DC power converter required a more efficient, high-volume solution for the application of thermal management materials.

For previous-generation designs, silicone pads were applied in several locations between the DC-DC converter’s printed circuit board and metal housing. Use of the pads presented several inventory and production-related issues, including:

Operator handling difficulty of the thin sheets
Manual and time-consuming application process
Sourcing of silicone pads in many different sizes and thicknesses

Any new material solution had to provide similar or better thermal performance as that achieved with the silicone pads.

Key results

Reduced overall production costs by 20 to 30%
Achieved 15% volume increase objective
Secured global supply continuity and technical support in all manufacturing regions
Reduced inventory complexity as gap filler can be applied in infinite patterns and thicknesses
Eliminated operator-induced errors and defects

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Automation-friendly liquid gap filler delivers on thermal control

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Customer challenge

Key results

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Learn more about our thermal material management solutions in our product guide.

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Company

Help

Resource center

Social media

Automation-friendly liquid gap filler delivers on thermal control

Get access now

Customer challenge

Key results

Related content

Henkel optimizes thermal performance for an industrial autonomous guided vehicle

Learn how the manufacturer of an autonomous guided vehicle dissipated heat for optimized function with Henkel thermal management materials.

Improving power module reliability with LOCTITE® phase change material

Learn how a new drive system design removed operational heat with thermal management materials.

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Learn how a manufacturer of an AC/DC power supply leverages a robust thermal management solution for its compact design.

How does fracture toughness work with thermally conductive adhesives?

Learn how thermally conductive adhesives can provide advantages over traditional mechanical fastening.

How can thermal interface materials help with packaging power electronics?

Learn about the variety of formats and performance attributes of thermal interface materials for packaging power electronics.

How can thermally conductive liquid materials help for electronics packaging

Learn about the performance, manufacturing, and reliability issues related to thermally conductive liquids. Significant differences with respect to solid pad like materials and unfilled liquids will be explored.

How to choose the right thermal management material?

Learn more about our thermal material management solutions in our product guide.

Looking for solutions? We can help

Company

Help

Resource center

Social media

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